Machine Vision Applications

How We Match a Light Source to Your Inspection Line

• 1. Which BrightLumen light source is best for AOI (automated optical inspection) lines?

  The Core 8K is recommended for AOI inspection lines, providing 8,000 lumens of continuous, flicker-free, glare-free illumination suited to detecting surface defects, alignment errors, and dimensional inaccuracies.

• 2. Do I need the PWM 16K instead of the Core 8K for high-speed production lines?

  Only if your conveyor or inspection throughput exceeds typical line-rate speeds and requires camera frame-rate-synchronized lighting to avoid motion blur. For standard-speed inspection, sorting, and assembly lines, the Core 8K is sufficient and more cost-effective.

• 3. Is BrightLumen lighting suitable for semiconductor and electronics inspection?

  Yes. The Core 8K’s high-intensity, flicker-free continuous illumination with interchangeable optics supports wafer, chip, and circuit board inspection, including on highly reflective surfaces.

• 4. Can BrightLumen LED light sources be used for barcode and QR code scanning stations?

  Yes. The Core 8K’s flicker-free continuous output prevents motion blur during high-speed scanning, and beam angle is adjustable to suit different surface reflectivity.

• 5. What machine vision lighting configuration does BrightLumen recommend for 3D vision and depth sensing?

  The Core 8K provides the stable, continuous illumination 3D vision systems using structured light or time-of-flight cameras require, including on reflective or transparent materials where lighting consistency affects measurement accuracy.

• 6. Is BrightLumen lighting suitable for pharmaceutical and food packaging inspection lines?

  Yes. The Core 8K’s continuous mode and 50,000-hour rated life support uninterrupted inspection across long production runs, which is the typical duty cycle for pharmaceutical and food packaging QC lines.

• 7. Does BrightLumen offer ring, bar, or backlight configurations for machine vision lighting?

  BrightLumen’s Machine Vision Lighting range includes ring, bar, backlight, and coaxial configurations alongside the Core Series. Contact our engineering team to confirm the right configuration and product for your specific inspection geometry.

• 6. Do BrightLumen light sources support Schlieren and shadowgraph imaging setups?

  Yes, the PWM 16K provides the uniform, continuous, high-intensity illumination standard Schlieren and shadowgraph setups require. For shock-wave-specific Schlieren imaging requiring faster transient capture, contact BrightLumen’s engineering team to confirm the right configuration.

• 7. Can BrightLumen light sources be used for Digital Image Correlation (DIC) and strain mapping?

  Yes. The PWM 16K’s flicker-free PWM mode is suited to DIC and stress/strain analysis, where frame-to-frame lighting consistency across a continuous loading sequence matters more than peak single-event intensity.

• 8. What support does BrightLumen provide for academic and research institutions?

  BrightLumen’s in-house engineering team provides direct technical guidance on matching light source, control mode, and optics to a specific research setup, along with datasheets and application support for procurement and grant documentation.

Talk to BrightLumen About Your Machine Vision Lighting Requirements